GN Solidification Unit Onsite Efficiency Well Proved

In recent couple years, GN Solids Control is keeping study and development the new merchandise so that clients could get any turnkey solution for drilling mud solids control as well as drilling waste management. With the slowly issuing of the new ecological regulations, the drilling workers focus their eye around the final solution of fingertips on the drilling waste.
Renforcement unit is a new produced product of GN for that final treatment of drilling waste material including drilling cuttings, necessary oil bottom sludge and so on. It's not firstly designed and created by GN; some other world famous drilling waste management equipment supplier currently made and sent in case for onsite application. Like a leading manufacturer of drilling waste material management equipment in The far east, no doubt, GN solids control will develop this equipment.

So far, GN’s renforcement unit already been sent to customer’s site for application along with the feedback was good. GN’s solidification unit has 3 chemical storage tanks in which the operator could put the concrete and lime in it. Through adjusting the feeding pace, the chemicals and waste will be fed to the mixing boat. Here the waste would likely become inactive material that wont pollute the soil as well as water. Furthermore, the discharges can be used to pave the road to get site.
Customer firstly raised on wet waste into that unit and the treatment outcome is not as good as expected. After, GN’s engineer told these people this solidification unit is utilized to treat the waste what exactly firstly should be treated by dryer unit. Like the drilling cuttings could be treated significantly dryer by the high Gary the gadget guy force drying shale shaker in addition to vertical cuttings dryer model.
GN is also thankful for any good suggestions from client on perfect the design of this particular unit. And GN performed upgrade the design and make the item more compact for site design and transportation. For some items request good sealing, GN also took into consideration. Any kind of interest on GN’s renforcement unit, please feel free to experience of us for more information.

Oilfield Water well drilling mud recycling system

Oilfield companies sometimes have such needs for water well drilling for their Eagleford shale project. We do not provide water well drilling service, but we provide mud cleaning/ recycling system for the water well drilling for environmental friendly purpose and reduce the drilling waste.

Recently we finished commissioning for water well drilling mud recycling system in middle east. After the commissioning is finished successfully, they repeat order for the same configuration mud cleaning system for another 2 units. This is not the first unit mud cleaning system they had purchased, 1 set of 200gpm trailer mounted mud cleaning system has been shipped to them in 2014.

The 500gpm mud recycling system is customized design according to the client’s requirement,1 unit of shale shaker, 1 units of desilter cone with mud cleaner, the mud tank with 38m3 storage capacity. Mud mixing hopper is installed on the tank skid at one side, together with the feeding pump of the mud cleaner. The painting color is also customized, they put the skid mounted mud recycling system on the trailer for convenient transportation.

GN standard 500 mud recycling system including the model below:

GNMS-500D( 2 phase cleaning, economic mud cleaning system without mud mixing unit and mud storage capacity, main feature: smart footprint, cheap price, easy movement)

GNMS-500B( 2 phase cleaning, with mud mixing system and 9.5m3 effective tank volume for storage, can be loaded by standard 40 ft container)

GNMS-500G ( 3 phase cleaning with mud mixing unit and 15.5m3 effective tank storage capacity, can’t be loaded by standard 40ft container, width same with 40ft container)

GNMS-500GL(3 phase cleaning with mud mixing unit and 24.5m3 effective tank storage capacity, can’t be loaded by standard 40ft container, dimension same with 40ft container)

To know the difference in configuration between the models above, pls contact GN sales. 

Dry Location Mud System

Offshore and onshore rigs walking water bsaed programs where there are restricted or zero-discharge ideas, the place there may be a scarcity of water, and or the situation it is significant to drill with a low-density or delicate water approach. Colloidal-size particles assemble up inside the fluid procedure, reqruie dilution which cna create immoderate fluid volumes. 

It's a be aware of undeniable undeniable fact that the presence of colloidal dimension particles can degrade the effectivity of water situated driling fluids, requiring high-priced dilution to keep the compatible density and rheological residences. This in flip end result in higher  volumens of waste which have obtained to be handled and sent for disposal.

The portable containerized dewatering procedures can do away with these sufficient particles by means of a procedure of chemically extra compatible centrifugation that is signivicatntly further mighty and low cost than a immoderate percent centrifuge on my own. This offers operators a robust software for maintaining excellent drilling fluid residences. While minimizing drilling fluid waste and lowering cleanup, remedy, and disposal bills. A few designs of dewatering units are availbe to go well with any onshore or offshore rig requirement.The main progress can divided to parts:

1. Dilution 

For some projects, fluids are extremely high contents of fine solids, also no other easy ways to do this quickly, then dilution is one. Old fasion, but quick, easy, sometimes, the most important thing is, it works.

2. Coagulation

When we have a dewatering unit container, normamly coagulation and flocculation unit are included, and normally at higher concentrations, the inorganic salts can form large precipitates, called sweep flocs. 

3. Flocculation

This is a more commen progress in all the separation works. The polymer forms bridges between the coagulated particles, and enabling them to physically join together into larger porous three dimensional structures known as floc.

4. Centrifugation

The final step is done by decanter centrifuge. Where finally the solids are separated.

Hebei GN Solids Control Co., Ltd is leading manufacturer for drilling mud solids control & drilling waste management equipment and shaker screens of shale shaker. Besides as the top one in solids control field for oil and gas drilling, Hebei GN Solids Control Co., Ltd is also the top one in mud cleaning system and mud recycling systems for Bored Piling, Horizontal Directional Drilling, Tunneling and so on. Take GN 500 gpm mud system as an example, GN has 4 standard models with different equipment for different kinds of drilling activities.

Mud gun installation on the mud tank

The installation of the mud gun on the mud tank is purposely to keep the flow of the drilling mud from one tank space to another space.  The mud gun that manufactured by GN Solids America LLC offer both in fixed or rotated spray set up for drilling mud operators to maximum the function of the  mud gun.

The set up spray of the mud gun can be either high pressure or the low pressure spray action by corporation of the mud feeding pump.  The size of high pressure mud gun is smaller then compare with low pressure kind of mud gun.  Both kind of mud gun equips with nozzles that are movable and it mounts on the mud tank with joint and connected with the pump it separate the drilling mud in jet form and mixing the drilling fluid in the pool of mud to keep the drilling mud consist mixed.

The nozzle of the mud gun it comes with either fixed spray direction or changeable

 Way of direction.  The kind that is fixed direction got the mixing line of hydraulic function.  Its difference is the mud gun placed in the two diagonal, nozzle directions parallel to the vertical tank wall tank. It can have the set up of layer of rotation of the drilling fluid.  In the high direction set up, the jet spray can be sure of convention of the drilling fluid. 

The direction-changeable nozzle drilling mud gun is by the in pipe, tube, crosshead, paired turned pipe with threaded joints, can change the nozzle and two layer of composition, the gun body through the ball bearing and the in pipe is connected with. The fluid comes through the in pipe; the nozzle heads start in specific speed to the different direction concludes the function of the mud gun.  The speed of spray it determine on drilling fluid pressure, mud density and the mud flow.

GNNJQ Series manufacture by GN Solids America LLC provides supplemental or primary mixing in mud tanks depending on the number being used and the pit size.

GN solids control produced mud handling equipments and mud tanks are mainly used for cleaning and recycling the used driling fluids from the well bore. The mud handling equipments range including:

Shale shaker, mud cleaner, desander, desilter, vacuum degasser, Mud Gas Separator, jet shearing unit, mud agitator, decanter centrifuge, shear pump,vertical G cuttings dryer.

If you need mud handling equipments with mud tanks and solids control system, pls contact with GN solids control in Beijing, China

Mud Cleaning system for oil drilling progect

GN Solids Control produce all of the solids control products, eg. Shale shaker, desander, desilter, mud cleaner, decanter centrifuge, agitator, etc . GN several phase solids control mud system is working in more than 60 countries and locations with good working efficiency and reliable lifetime.

GN Solids Control four period mud recycling system which includes below parts.

Part one particular: shale shaker working on mud tanks, as the first cycle mud separation equipment. Looking for different type shale shaker intended for option. Including
a. 3 deck panel shaker that is certainly professional for diamond drilling, or other simple structure project.
b. 3 decks panel shaker which can be intended for workover rig and other task.
c. 4 deck panel shaker which is most popular intended for oil drilling circulation mud system and this can also intended for drilling waste management.

Aspect 2: Desander working following shale shaker to give additional treatment, as the second stage mud cleaning equipment. We also provide different type desanders for solution.
a. desander without terrace shaker, cheaper price.
udemærket. desander with deck shaker, reasonable price with higher efficiency

Part 3: desilter doing work after desander to give even more treatment, as the third level mud cleaning equipment. We in addition have different type desitler for alternative.
a. desilter without veranda shaker, cheaper price
c. desilter with deck shaker, reasonable price and higher efficiency.

Remark: we can also offer mud cleaner which is combination of desander & desilter. Smaller presence, but better performance.

Part several: Decanter centrifuge after desilter to give further treatment, since the fourth phase mud cleaning implement. We have different type centrifuge intended for options.
a. GNLW223 infant mini centrifuge for diamonds drilling
b. GNLW363 centrifuge which is most popular model intended for solids control / drilling waste management, GNLW363 will be replacement for Derrick DE1000 centrifuge, etc .
c. GNLW453 as well as GNLW553 is GN significant bowl big volume centrifuge for special requirements
g. GNLW452 centrifuge is central speed centrifuge which is specialist for barite recovery with regard to oil drilling.

Any needs, pls contact us freely.

Drilling fluid management during the winter cold weather

The installation of solids control drilling mud recycle system to meet the oil well drilling requirement in different stage of well drilling. The drilling fluid tanks mixer, butterfly valves need to be easy to use.

Base on the provisions of the garbage pit dug well, the size of garbage pit cannot be smaller than requirements of the design.

To make sure the safety of operators, it needs adjusting calibration of rotation direction of the motors that connected to the spindle flange ring. The start use of desander and desilter, and the drilling fluid decanter centrifuge before pre-heating of steam pumps and the pipelines.

The circulation of the drilling fluid, it reserves and distribution system work of insulation.

The ground measurement, maintenance and the handling to ensure the stability of performance of drilling fluid is base on strict implementation of the design of drilling fluid program that strengthen the daily management of the drilling fluid.  

The slurry and bentonite must be pre-hydration of 24 hours.

The filtrate loss reducer and plugging agent to add amount to be enough to maintain the stability of the borehole by increase the drilling fluid input. 

The personals that work on drilling mud system need to be increase compare with the drilling operation in the summer time by use mud scraper, blowout prevention box to reduce the waste.

Make sure strengthen the drilling fluid material reserves and management works, the reserves should be sufficient to prepare more than 50 cubic meters of drilling fluid.

The timely manner to remove the drilling cuttings in both desander and desilter cones to make sure that the conical tank liquid discharge port clearance.

To complete testing variety of drilling fluid equipments ensure ease of use for drilling mud recycling system operators.

Cycle of cleaning for the drilling fluid

Concept: The cleaning cycle of drilling fluid is to remove the harmful solid debris, reserve the clean drilling fluid to meet the demand of drilling fluid spec under the drilling process. Drilling fluid cleaning system is the term of all drilling fluid solids control equipments used in the oil drilling.

Function: To prevent the oil well from clogging, breaking, and decrease the drilling torque and friction resistance, reduce the pressure fluctuations of the empty suction, increase the drilling speed, extend the drilling bit life of use, and reduce wear and tear of the equipments.

Methods: The usual methods are mixture-thin methods, swap methods, machine methods and additive-chemical methods. Use different separation function machinery is  machine method is by using screening, centrifugal separation and gravity separation to separate the solid phase according to the different size and density, therefore, to control the solid phase in the drilling fluid.

1 The technical process of the drilling fluid cleaning system and the combination of the fluid cleaning equipment.

The technical process of complete group of drilling fluid cleaning system should meet the specification of five level solid phase control (screening, degassing, desanding, desilting, centrifuge) and the provoke the drilling fluid. The merger of each solids control equipment is very important, the through out of one to five level of mud cleaning equipment should each work with each other, and the spacing of the proper distance were is appropriate.  To have certain repeating cleaning during the cleaning process, make the smaller particles of the processing incomplete in the up one had been disposed in the next solids control equipment.

2 Drilling fluid cleaning cycles

The mud back from the opening of well through the pipeline and conveyed the drilling fluid to the shale shaker. The first phase of cleaning completed by shale shaker, then entered the mud tank, the drilling fluid flowed from the mud tank through the tank slot into the desander and desilter (if detect the present of gas, vacuum degasser will process to remove the gas) the fluid after processing of the centrifugal steps and through the tank slot enters the inhalation cabin.  The cleaned fluid then will reuse for lubricate and cooling the drill bit. 

GN Closed Loop Zero Release System

As the restrictions with regard to dispose the drilling waste material from the oil and gas drilling is now more and more strict all over the world, particularly in developed countries and regions, the drilling companies as well as the oil related service businesses are more and more careful in disconnection with the drilling waste. It may be a trend that so-called zero discharged solutions is required for the oil and gas drilling market.
Among all the solids control and waste management producers in China, GN Solids Control is the first to create and develop the zero-discharged closed loop for treating the actual drilling cuttings. See specifics as below:
1 . GN complete solids control system including GN shale shaker, GN mud cleaner, GN middle speed decanter centrifuge and GN high speed decanter centrifuge. all drilling cuttings discharged from above mentioned products are collected by GNSC series screw conveyor for even more treatment instead of disposed.

installment payments on your GN drilling cuttings squander management system, it is useful for further treat the drilling cuttings. because the drilling cuttings from the solids control system are still wet. This system includes GNZS594HGE-LD drying shakers and GNLW363CG high speed decanter centrifuge for WBM solely. Or, GNCD930C vertical cuttings dryer and GNLW363CG Decanter centrifuge for both WBM and OBM.
The above mentioned two systems are enough for the majority of cases.
3. GN Dewatering unit and high speed dewatering centrifuge GNLW363CG-VFD. Dewatering product is a system for foloculating the extra fine particles in to larger ones in order to be connectors by the high speed decanter centrifuge. Like the item 2 is approximately the further treating with regard to drilling cuttings, the dewatering unit is for further healing the liquid.
4. GN Solidification unit and TDU Unit are respectively utilized for finally dispose the very well dried drilling cuttings in the drilling cuttings waste management system.

Decanter Centrifuge for Dredging Slurry Separation

GN Solids America has 3 sets decanter centrifuges in Houston, they are able to be utilized not just for oil & gas drilling, horizontal directional drilling, CBM, geothermal drilling, urban construction, mining exploration, additionally, it can use for biological sludge or dredging slurry separation project.

GNLW363CG premium decanter centrifuge is now the most advanced version high-speed decanter centrifuge so we already offered over 40units in jan.2015; they were shipped to Africa for a drilling mud service company. Lots of enhancements are requested the up-to-date design, for instance, special ceramics card inserts are requested mud distribution port, tungsten carbide tiles for additional reliable protection from the screw, Pneumatic spring design can be used for HSE purpose. The brand new version centrifuge performance is area demonstrated by lots of clients from rig site.

Before installing of a decanter centrifuge towards the dredging slurry separation system, a slurry lab analysis is needed to obtain the flocculation solution and solids weight and dimensions. The reason to make use of the centrifuge would be to separate the solids whenever possible making it dry enough for landfilled, and obtain relatively water that is clean to empty off and away to the dirty system or to the river or lake. Before feeding the biological sludge in to the decanter centrifuge, you'll need a scalping process to separate the large solids, which could make sure the proper performance from the centrifuge and stop it from screw broken extremely fast.

In comparison with using the traditional filter press, decanter centrifuge is less energy consumption and fewer cost, and also the dealing with efficiency is greater. However the solids released is less dry in comparison using the filter press, but when for land filled or construction purpose, the solids are dry enough.

Now GN solids America offer both purchase and rental method of getting the decanter centrifuge, please make a connection with our sales for that rate and term.

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Water based drilling cuttings treatment

GN designed vertical G dryer waste management system can be used as both water and oil based drilling cuttings, and also the area test outcome is demonstrated effective. The conventional vertical G dryer drilling waste management system including: verti-G dryer GNCD930D-VFD, decanter centrifuge GNLW363CG-VFD, Nemo pump GNG30-075 for feeding the centrifuge, Nemo pump GNG10A-040 for flushing the VFD decanter centrifuge and vertical cuttings dryer, oilfield 3-runner design skid, V type liquids collection tank and some spare parts. This kind tank is for easy tank bottom cleaning and preventing accumulation of solids to the tank bottom.

We've specifically designed drilling waste management system for water drilling cuttings, the advantage to try to get this technique is:

1 Use Hi-G dryer to rather than Vertical G dryer, decreasing cost and less the facility consumption

2 decreasing the eliminating pump for that vertical G dryer

3 G-force of Hi-G dryer can achieve 8.0G max, with 4-panel shaker screen and a pair of 0.73m2 large screen position for better separation. After treated by hi-G dryer, the liquid is feeding to decanter centrifuge directly.

But in comparison with Hi-G dryer, verti-G dryer treated the cuttings much drier, the solids can be taken off directly by truck, however the solids separated by Hi-G dryer still remain around 40% humidity.

In water based drilling mud treatment system, the centrifuge is generally placed on the greatest telescopic frame for much better solids discharge. However the shale shaker might be using it the low stand.

But when for oil based drilling cuttings, Vertical G dryer management system is the greatest option, we've utilized it in lots of rig sites to check its performance, its demonstrated good based on our client’s feedback.

To check on GN vertical cuttings dryer performance within the rig site, please look into the video from GN website in the video page.

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GNMS-1000D Slurry Separation System for TBM and Piling

Not just for gas and oil drillings, which must require a well performance solids control system of mud separation system, but additionally, for other drillings, like horizontal directional drilling, water well drilling, they need mud recycling systems to increase the efficiency and also to cut the cost for drilling. For piling and TBMs, which projects are closer to the surface of the earth, a slurry separation plant or product is very necessary.

Unlike the gas and oil solids control systems and Horizontal directional drilling mud cleaning systems that are always divided per dealing with capacity by GPMs, the TBM and piling slurry separation systems are split into cubic meters each hour. Included in this, typically the most popular and customary capabilities are 240 cubic meters each hour and 120 cubic meters each hour. Lately, GN Solids Control has offered to Asia market and Australia market such slurry separation systems.

This 240 cubic meter slurry separation product is coupled with following tools and components:

GNZY705E-Y2S desander mud cleaner. The low deck is as the shale shaker, with equally coarse screens, as suggested mesh number 25. Top of the deck may be the under shaker for that desander cones, with mesh number 60. Around the lower deck, you will find 3 bits of screens; during top of the deck you will find 2 bits of screens. The Two desander cones are constructed with top quality PU for an extended service existence.

Feeding pump for that desander cones, made the decision through the capacity, there's always outfitted a 55kw centrifugal pump, in some instances, to be able to cut the energy consumption, we're able to also employ a submersible slurry pump for alternative, with 45KW energy consumption.

There is a tank underneath the equipment, with compact design. After getting rid of the desander cones, this slurry separation system might be shipped inside a 20ft container.

This above pointed out product is economic configuration of the capacity. For same capacity systems, GN also offers greater configuration with mixing system, mud agitators and mud guns. Clients could choose appropriate designs per jobsite condition.

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C-face mud tank agitator for mud system

Introduction of C-face mud tank agitator for mud system

GN design and manufacture C-face mud tank agitator for various mud systems. It's accustomed to agitating mud within the tank, to combine mud well making the mud with equal weight, and the other function would be to keep your drilling mud movable. It's horizontal type mud agitator. Explosion proof motor interact with targeted reduce directly. It's less complicated to mount on the mud tank having a small footprint which is convenient for and maintenance.

Programs of C-face mud tank agitator for mud system

The horizontal type C-face mud tank agitator is broadly utilized in different mud systems. For example:

1) Mud solids control system for gas and oil drilling rig

2) Mud cleaning / purification system for HDD & CBM drilling

3) Desanding plant for piling and micro tunneling

4) Mud agitator is an essential part for liquid mud plant for mud mixing

5) Other mud tank system

Options that come with C-face mud tank agitator for mud system

1) Explosion proof motor for hazardous area as well as for longer lifetime

2) The horizontal drive is made for installations getting only a little space over the mud tank.

3) Motor is associated with targeted box directly for any smaller sized design and simple for mud tank mounting.

4) Utilize worm gear reducer. Compact design, perfect joggle and reliable operation.

Other equipment used lengthy with C-face mud tank agitator for mud system

Mud gun is broadly for use together with C-face mud tank agitator for mud system. Is dependent around the tank dimension, one or two mud gun will be applied out tank corner. Mud agitator can be used to agitating mud from center, you will find some corner that mud agitator not workable. Within this situation, mud gun can be used to agitating mud at corner.

Mud agitator operated by electrical motor, while mud gun is operated by mud pump (ruthless mud gun) or from mixing pump (lower pressure mud gun).

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GN Mud System for 2000HP Drilling Rig

Each year, GN Solids Control design and manufacture many teams of oil and gas solids control devices for customers from abroad and domestic market. For GN Solids Control, GN can offer mud recycling systems for drilling rigs for example 650 HP, 750HP, 1000HP, 1500HP or 2000HP.

Just take 2000HP drilling rig for example, GN mud system can cope with 300m³/h. Usually, GN mud product is composed with 7 mud tanks: trip tank, shale shaker tank, centrifugal tank, mixing tank, shearing & reserve tank, and in addition the reserve tank. Suction tank can also be utilized while the whole system connects using the ruthless mud pumps and provide drilling liquids for that drilling rig.

For that trip tank, the max overall dimension is 6.5 X 2.95 X 2.37m, that is about 12m3. The trip tank is outfitted having a mud agitator and mud gun.

The shale shaker tank and the centrifugal tank can also be known as the treating tank. Both of these tanks are outfitted with shale shaker, mud cleaner and centrifuge to split up solids previously mentioned 100 micron to five microns. With these solids control devices, the mud could be released, and clean drilling liquids could be utilized again.

Because the drilling liquids is essential for each drilling process, to add some chemicals for example like barite, bentonite clay or something like that else. So a shearing tank and mixing tank can also be very essential for this solids control system.

After fully shearing or mixing the drilling liquids, the drilling mud could be storage inside a tank and prepared for more use. And also the mud agitator is playing an essential part in drilling liquids storage.

Whenever we connect two parallel ruthless mud pumps using the mud tank, we usually named the tank like a suction tank. Both of these mud pumps can suck the drilling liquids in the mud tank and supply clean drilling liquids towards the rigs.

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The choice of dimension for Mud Tanks

Mud tanks are the base of a drilling mud system, regardless of oil and gas drilling mud solids control systems, or HDD or CBM or TBM, or whatever.  When there's drilling and there mud can be used, it's important to possess mud tanks.

It's not a difficult job for an engineer to create a mud tank using the modern soft-wares like AutoCAD or three dimensional drawing tools, but exactly how to assist the client to obtain an ideal tank in the beginning time? May be the asked for storage capacity of tank enough for design? GN Solids Control shares some suggestions.

1. When the first is requesting a solids control system for oil and gas drilling, this means the drilling mud comes from the well hole directly. Within this situation, we have to consider the weir height of shale shaker when selecting the peak of mud tanks. If the entire height of shaker weir and tank height is simply too large, it's possible that the mud can't fall in the pipelines from well mouth. This tip is particularly for workover rigs. For meeting customers’ different demands, GN has designed its shale shakers to supply several optional weir types.

2. Throughout transportation, what equipment within this system might be taken apart, while which equipment has to be fixed on tank and moved together? Actually, mud agitators will always be on mud tank, while shale shakers and mud cleansers will always be removed temporary.

3. Can there be any legal requirement in the users’ local for that biggest width or biggest height? This should be taken care.

4. just in case of worldwide business, the machine have to be shipped by ocean. What type of ocean shipment will the consumer accept?

Obviously, the storage capacity can be the fundamental requirement which needs to be meeting in the beginning stage. GN always believes to supply the clients with best and appropriate solution.

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