GN Drilling Mud Plant for Halliburton

Soon after Baker Hughes, more and more major players in the oil fuel field noticed GN Solids Control, now we just simply sent one drilling mud plant to Halliburton. It can be hard to do business with these companies, possibly harder than doing business with state companies in China. They will know the market, and they usually do not worrying about spending money on the incorrect place, as there are a lot of vendors keep in line. And maybe at times, to have one stop remedy, or have a whole package, they will easily find a contractor to request whole packages. This time they will purchased the mud mixing system, just a few tanks, however it is part of a good start, specially also a long way sea delivery to South America.

3 sets decanter centrifuge, GNLW363CG Premium centrifuge. Equipped with 3200rpm high speed belt pulley, typically the centrifuge can separate excellent solids above 2-5 microns.
2 set submersible slurry pump, GN50YZ20A-18 premium slurry pump to feed with regard to decanter centrifuge.
1 fixed Shale shaker, GNZS594E-HB high quality shaker with long deck several panel shale shaker screen. The particular shaker screen is amalgamated material screen (carbon stainlesss steel frame shaker screen intended for option) with longer life span and better performance.
1 placed mud recycling tank having dimension 12192x2438x2590mm. Same age as 40ft general marijuana. Electrical control panel system & tank accessories included as well.
This is not actually the first time this GN doing business with Halliburton, that they purchased pumps, agitators for Africa projects before, far too. There are also rumours that Halliburton will acquire Baker Gaines, which is now one of GN most important clients.

GN series Decanter Centrifuges

In recent years, decanter centrifuges with brand GN solids Control is more and more well-known and accepted by customers all over the world. From the extremely coldness in countries like Spain, to the extremely high temperature nations around the world like Kuwait, you can easily get GN centrifuges working on often the jobsite. GNLW series decanter centrifuge models cover nearly all essential applications in the oil and gas business, and in some slurry managing industries and also for gold mining.
Now for oil and gas hues control and waste operations industry, we all use Horizontally sedimentation centrifuge, and we call up all of them decanter centrifuges as well as centrifuges for short.
GN has a full l series of horizontal sedimentation centrifuges, ranging from nine inch diameter bowl to be able to 22 inch diameter pan, and all those centrifuges can be divided into two catalogs, often the economic configuration, GN Solids Control regular models, and the highest settings, the internationally highest common and materials.

Take GNLW363 Decanter centrifuge for example , which the most popular model, there are entirely 5 options, see the thorough compassion as below:

Assembled in configurations and materials used for centrifuges:
1 . substantial configuration, GNLW363CG/GNLW363CG-VFD, we utilize best material and components, like SS2205 by centrifugal casting for bowl substance, SKF bearings. and tungsten carbide tiles for impeller protection. We compete with additional top manufacturers from UNITED STATES OF AMERICA and Europe.
Main software: waste management centrifuge, dewatering centrifuge, and slurry sectors for extra fine particles.
second . economic configuration: GNLW363CD/CD-VFD, ss304 by centrifugal casting regarding bowl material, NSK having and ceramic tiles for shielding impeller.
This model is certainly caused by used inside China, looking at with other China suppliers, this particular model has better quality, although price nearly same.
Major applications: solids control centrifuges mostly for barite healing period and fine particles, because the forth step of debris control system.

For the elective electric control panels, GN totally has 3 choices, Positive pressurized control panel, fire proof VFD control panel, and also flame proof fixed pace control panel. For the economic setup GNLW363CD, all three options for electric power control panel available, while for positive aspects configuration, there are positive pressurised control panel available.

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Energy Desorption Unit TDU available in Houston

GN solid control develop new products Arctic Desorption Unit as the additional treatment equipments for GN standard vertical cuttings dryer waste management system.
According to companies feedback after using GN drilling waste management system, the actual oil content in the clippings is below 5%, in many countries, the parameter is usually acceptable for environmental regulations, but in some other country, they also have extreme strict environmental safety that they need the “number” under 1%. So they require the thermal desorption product to do the further remedy. But because of the high price with the TDU, most clients can just only rent it.

GN winter desorption unit can fit our own drilling waste management, also it can match other manufacturer vertical cuttings dryers. Comparable to the goods solids control program can reduce the drilling waste material, so the drilling waste management working performance will be increased; the goods drilling waste operations system( or vertical waste dryer system) can reduce often the oil content in the waste as much as it can, so the winter desorption unit will work better. GN vertical cuttings dryer’s files is around 3. 77%. When the cuttings dryer did not successful, you will have to pay more in the further more treatment, and the TDU effect may not match the environmental need.
TDU will be used only for oil-based drilling cuttings treatment, to get water based cuttings, GN high-G dryer shaker and also high speed decanter centrifuge will probably separate the solids really dry and ship these by truck, and recycling the fluids as much as possible. Many of us make them into modular product and make them combination inside a system to meet your several requirement for both water structured and oil based drill clippings.
To get the brochure of GN thermal desorption unit, renforcement unit, drilling waste management, pls contact GN hues America in Houston, 6710 windfern rd, TX77040.

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Mining Fluid Purification System for Philippines

For the mining, GN have made a few customised design systems, the first one is for Turkey, the customer co-design the system with GN; then for the coring ming project, we design a very small mud recycling system for diamond drilling; then some decanter centrifuge with different layout for mining water; now another customised system for Philippine mining project.

This system contains a shaker, two centrifuges. The problems brought to us is: deep underground, have mining water, with mixtures, different particles, which destroys the pump which keep pumping the waters out to keep it able to work there. The pump is made in German, good quality, but also expensive, we want to keep it operating in good condition, and not easy to get spare parts. To sum up, we need another system to make the pump running perfectly.

Then we tried many different choices, to keep it under ground, or keep it on top of the land. To only use a centrifuge, or use many centrifuges. And questions keep coming like do we need shale shaker, do we need desnader and so on. 

With the professional help from clients’ engineer, we finally confirm the design, and also modify the present operation flow of the mining water. Then finally purify the singing water, then transport to the surface. Since the purpose is not for drinking, so do not try.

 

Also in the system, it contains two Nemo pump, which is made by German Netsch. 

Specifications of  decanter centrifuge

we have VFD control panel to achieve stepless bowl speed adjustment to enhance mud treatment performance

we use Duplex stainless steel SS2205 for centrifuge casting to improve bowl balance, centrifuge balance, as well as get better performance on corrosion resistance.

We use Tungsten carbide tiles protecting the screw conveyor impellers to enhance the performance when treating heavy mud.

When the system arrive the site, GN engineers will go to the site for the first time commissioning and also operator training. To make sure all goes well and in the right way.

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GN Solids America LLC's current inventory

It has been a well establishment in Houston, Texas USA for GN Solids America in recent years due to demand of oilfield market seeking alternative supplier who can provide consist quality of machinery, replacement parts that can provide low operational cost and steady supply.  Such demand from the industry because the overall operation consideration and pending operation in the field is both operation frustrating and financial money-pit.  While oversea manufactures can provide attractive price for the machinery and parts.  Yet time consuming service request from the field and waiting time for the parts are discouraging.  GN Solids America takes the step to meet industry's demand by establish a sale and service station with staffs stand-by provide shortest waiting possible for the field.

 GN Solids LLC keep consist stock of our core merchandise, GNZS594E-HB shale shakers and GNZJ594E-2S12N Mud Cleaner. GN Solids America's shale shaker GNZS594E-HB is alternative choice compare with popular M I Swaco Mongoose Pro Shaker.  GNZS594E-HB as large treating capacity of 616 GPM, 4 panels screen installed, low buffer box in placed and pair with two Martins 2.5 HP motor.  The control box is met IEC EX, ATEX AND UL explosion proof and certified.  GNZJ594E-2S12N mud cleaner is combination of desander, desilter and shale shaker in one.  The design contains two 10 inches hydrocyclones for desander and twelve 4 inches hydrocyclones for desilter.  It combine 4 panels shale shaker to become mud cleaner has 240 m3/h treating capacity.

Even with most suitable machinery available in the oilfield working currently, the wear and tear parts need to be replacing in timely matter to ensure maximum operation efficiency.  Shale Shaker screen needs to be replace in timely matter and GN Solids America have plenty screen in stock from mesh API 20 to 400 to supply oilfield's need without delay. 

GN Solids America understand time is critical in every operation field and we as manufacture and supplier will response client's need with no time.

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Drilling Waste cuttings Decanter Centrifuge

Treatment of drilling waste cuttings for water based mud and oil based mud is one of the applications of GN solids control decanter centrifuge. In oil & gas drilling industry, decanter centrifuge is mainly used for solids control system ( to separate fine solids and recovery of barite) and drilling waste cuttings management. When it is used in drilling waste management system, it works together with vertical cuttings dryer, to separate the fine solids from the cuttings dryer discharged fluids. Sometimes for water based cuttings which with high solids content, there is a high G dryer behind the cuttings dryer and before decanter centrifuge, the purpose is to reduce the solids content in the fluids and protect the decanter centrifuge and get better performance.

The decanter centrifuge is installed on top of mud tank or on the telescopic skid. GN provide standard telescopic skid with handrails, walkways, stairs and other accessories, the feeding pump is installed on the skid for convenient transportation.

The decanter centrifuge can not be used directly in drilling cuttings treatment, because the cuttings are coming from shale shaker of solids control equipments, the solids content is too high and the solids size is too big to block the feeding tube of the centrifuge. The function of the vertical cuttings dryer is to separate the big solids and reduce the solids content, and recovery over 95% of oil from the waste. Because the screen mesh of the cuttings dryer is too coarse, most of the fine solids passed through the screen basket, a high speed decanter centrifuge is necessary for the further treatment.

Right now GN solids America has 2 units of GNLW363CG centrifuge in Houston with telescopic skid for rent. It can be used for either solids control equipments and drilling waste cuttings treatment in the whole States, welcome to inquiry us. 

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Repeated Drilling Waste Management System from Russia

It is always being good to have repeated orders from client, this means a lot. Just as our own normal decisions, if we are not happy with some products, we will switch to another one. There are too many choices, this is the third Drilling Waste Management System for this same client. As we know, Russia drilling operation normally under very cold weather, this need the equipment to specially designed for cold temperature.

The Main Equipment for this project include following:

1) One Containerized Vertical cuttings Dryer system with winterization

2) 3 Screw Conveyor, two for feeding the cuttings dryer, one for discharge drilling cuttings from the dryer.

3) Two sets decanter centrifuge with one VFD and one fixed speed. Those two decanter centrifuge is on the solids control tank, but they are for handling thedrilling mud from solids control tank as well as the drilling fluids discharged from the cuttings dryer.

4) 3 screw pumps, one for cuttings dryer flushing, the other two for feeding the centrifuges.

So except lower down the price, this is how we survive in the horrible time. Can not say we have how many fans, but GN Solids Control  now already have a lot of clients support, with their advise, with their sticking to GN brand, GN is getting better and better now.